Specifications of CCS2 Low Current DC Charging Cable |
Product Type | CCS2 EV Charging Cable |
Electrical performance |
Operation voltage | 1000V DC |
Insulation resistance | >500MΩ（D1000V） |
Terminal temperature rise | <50K |
Withstand temperature rise | <50K |
Withstand Voltage | 3000V |
Rated Current | 32A 50A 80A |
Rated Voltage | 1000V |
Mechanical properties |
Mechanical life | no-load plug in/pull out>10000 times |
Impact of external force:can afford 1M drop and 2t vehicle run over pressure |
Environment performance |
Operating temperature | -30°C-+50°C |
Supplementary |
Cable Specification | 2*6mm2+1*6mm2+(6*0.75mm2) (P2) |
2*10mm2+1*6mm2+(6*0.75mm2) (P2) |
2*16mm2+1*6mm2+(6*0.75mm2) (P2) |
Length | Regular 5 m,custom length accepted |
Color | grey, white,black, custom color accepted |
Warranty | 12 months |
Certificate | CE/TUV(Rheinland) |
Packaging Details | Standard export wooden case or carton. Or as customer requirements |
Delivery Time (days) | Within 15days, if quantity >100, to be negotiated |
Choose the Right CCS2 Cable Configuration
AUPINS offers three current options to support different DC charger designs and installation requirements.
| Version | Rated Voltage | Main Power Cable | Standard Length | Recommended Use |
| 32A CCS2 Cable | Up to 1000V DC | 2 × 6 mm² | 5 m | Compact and lower-current DC chargers |
| 50A CCS2 Cable | Up to 1000V DC | 2 × 10 mm² | 5 m | Medium-current DC charging equipment |
| 80A CCS2 Cable | Up to 1000V DC | 2 × 16 mm² | 5 m | DC chargers requiring up to 80A output |
Actual cable construction may include protective-earth and signal conductors according to the selected configuration.
Final cable selection should be confirmed according to continuous charging current, operating voltage, ambient temperature, cable length, installation method and applicable certification requirements.
Designed for CCS2 DC Charging Applications
The cable assembly is designed for charging equipment serving electric vehicles equipped with CCS Type 2 vehicle inlets.
It can be integrated into:
Compact DC charging stations
Mobile DC charging equipment
Portable DC charger systems
Commercial DC charging units
Fleet charging equipment
EV maintenance and service equipment
Customized DC charging projects
The product is intended for charger-side integration and is not a CCS adapter or vehicle conversion accessory.
OEM CCS2 Cable Assembly Solutions
AUPINS supports customized CCS2 cable assemblies for EV charger manufacturers, charging solution companies and private-label brands.
Cable Length Customization
Choose a cable length according to charger cabinet design, installation environment and user operation requirements.
Open-End Preparation
The charger-side cable end can be prepared according to your integration requirements, including stripping length, conductor exposure and cable-end arrangement.
Terminal and Connection Requirements
Customers can provide terminal drawings, crimping requirements or charger-side connection specifications for technical review.
Logo and Product Identification
Custom logo, labels, product markings and packaging can be discussed for OEM and private-label projects.
Cable and Housing Color
Cable jacket and connector housing color options can be evaluated according to project quantity and production requirements.
Packaging Customization
Customized cartons, labels, manuals and packaging information can be prepared for qualified projects.
Technical Documentation
Depending on the project, available documents may include:
Product datasheet
Product drawing
Cable structure drawing
Wiring definition
Material information
Test documentation
Compliance documents
Packaging specifications
From Technical Requirement to Mass Production
1. Submit Your Requirements
Provide the required current, voltage, cable length, charger application, cable-end configuration and estimated quantity.
2. Technical Review
Our team reviews the cable structure, conductor size, signal wires, locking requirements and charger-side connection.
3. Drawing Confirmation
A product drawing or cable-end drawing is prepared or confirmed according to the project requirements.
4. Sample Evaluation
Sample availability can be discussed for electrical, mechanical and integration evaluation.
5. Final Specification Confirmation
Confirm the product model, cable length, labeling, packaging and technical documentation before production.
6. Production and Inspection
Production is arranged according to the confirmed specification, followed by applicable product inspection.
7. Delivery and Project Support
AUPINS supports delivery coordination and technical communication during charger integration.
FAQ
What current ratings are available?
The CCS2 DC charging cable assembly is available in 32A, 50A and 80A configurations. The appropriate option depends on the continuous charging current, cable length, ambient temperature and charger design.
What is the rated voltage?
The available configurations are rated up to 1000V DC. Final voltage and current requirements should be confirmed before ordering.
Is this product a complete charging cable assembly?
Yes. The product combines a CCS Type 2 vehicle connector with a charging cable and charger-side cable end. The open cable end can be prepared according to integration requirements.
Is this product a CCS2 adapter?
No. This product is a charger-side CCS2 DC cable assembly intended for integration into EV charging equipment. It is not a CCS1-to-CCS2, CHAdeMO-to-CCS or vehicle conversion adapter.
Can the cable length be customized?
Yes. The standard cable length is 5 m, and customized lengths can be discussed according to charger design, current rating and project quantity.
Can AUPINS customize the open cable end?
Yes. Customers can provide stripping, conductor, terminal or crimping requirements for technical review.
Can the connector color and cable color be customized?
Color customization can be discussed for OEM projects. Availability may depend on the required color, project quantity and production conditions.
Can you add our company logo?
Yes. Logo, label and packaging customization can be evaluated for OEM and private-label orders.
Does the connector include an electronic lock?
The product includes an integrated electronic locking structure. Please specify the required lock voltage, control method and feedback requirements when requesting a quotation.
Is the cable suitable for outdoor use?
The product is rated IP55 under specified working conditions and has an operating temperature range of -30°C to +50°C. Final suitability depends on the installation environment and charger enclosure design.
What standards does the product follow?
The product is designed according to CCS Type 2 and applicable IEC 62196-3 requirements. Exact compliance and certification documents should be confirmed for the selected model.
Can I request a sample?
Yes. Sample availability can be discussed after the required current, cable length, cable-end configuration and target application are confirmed.
What is the minimum order quantity?
MOQ depends on whether the product uses a standard configuration or customized cable, color, logo, terminal and packaging requirements.
What information is required for a quotation?
For an accurate quotation, please provide:
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