AP-0516 EV DC Charging Pile Controller Series

The AP-0516 DC Control Unit is a controller developed for DC charging stations, operating at DC12V.

It utilizes the RT-Thread embedded operating system and integrates high-capacity FLASH & RAM. The main control board integrates: 22 output channels, 10 input channels, 3 analog channels, 9 communication channels, 2 insulation detection and high-voltage sampling channels, 2 control guidance channels, 1 operating power supply channel, 1 4G communication channel, 1 Ethernet channel, 1 SD card slot, plus reserved slots for 1 CAN communication channel and 1 485 communication channel.


Features of AP-0516 EV DC Charging Pile Controller Series

  • Supports State Grid e-Charging Platform

  • Supports 3-bus flexible scheduling (dual-gun flexible scheduling for 4 module groups)

  • Supports onboard 12/24V switching without external intermediate relays

  • Supports onboard insulation monitoring and high-voltage sampling without external insulation detectors or sampling modules

  • Supports onboard metering; if no external meter is required, this function can be used directly without connecting a meter

  • Symmetrical overall layout for convenient wiring

  • Screen and card-swiping signal cables use RJ45 (network port) connectors for plug-and-play operation, preventing wiring errors

  • Supports remote OTA (over-the-air) updates and remote operation and maintenance, enabling precise problem identification to reduce operational costs

  • Supports State Grid e-Charging platform;

  • Supports 48-tier electricity pricing, including off-peak rates;

  • Supports dual-gun flexible scheduling;

  • Supports dual-gun parallel charging, with maximum 600A charging capacity;

  • Integrated onboard metering;

  • Integrated dual-channel insulation detection circuit and high-voltage sampling circuit;

  • Integrated unlocking function;

  • Supports orderly charging;

  • Remote monitoring, remote diagnostics, and remote upgrades;

  • Supports Ethernet and multi-channel operation.

Parameter of AP-0516 EV DC Charging Pile Controller Series

1 Main Control Board Dimensions

External dimensions: 252.5mm (L) × 130mm (W) × 20mm (H).


2 Product Functions

(1) Capable of charging interaction with BMS, controlling charger status, collecting operational data, and automatically shutting down during abnormal conditions;

(2) Applicable to various DC charging stations including single-charger configurations, time-sharing dual-charger configurations, bus-coupled dual-charger configurations, full-power distribution dual-charger configurations, split rectifier configurations, and group charging setups;

(3) Features electronic lock control and temperature detection for charging guns, with independent detection and control for each gun;

(4) Compatible with power modules from Shenghong, Infor, Youyou, Yonglian, Tonghe, Xingyuan Borui, and others;

(5) Compatible with touchscreens from Diwen, Xinruida, and Xinxian to enable human-machine interaction;

(6) Supports serial card readers for card-based billing functionality;

(7) Integrates dual insulation detection circuit functionality;

(8) Integrates dual control guidance functionality;

(8) Integrates 2-channel battery voltage sampling;

(9) Records charging data with a capacity for up to 500 entries;

(10) Features backend communication capabilities for wireless transmission of status and data to monitoring systems, currently supporting platforms including YunKuaichong, Dakecloud, Weijing Cloud, Xiaoju, and State Grid e-Charging;

(11) Integrates Ethernet functionality;

(12) Integrated 4G expansion capability.

(13) Integrated NFC card reader functionality (optional).

(14) Main control board supports direct connection to 12V/24V auxiliary power sources without requiring additional intermediate relays.


3 Product Features

(1) High integration and compact size: Combines input/output, communication, analog signals, insulation detection, and control guidance into one unit, significantly reducing space occupied within the charging station;

(2) High electromagnetic compatibility: High EMC stability, achieving Level 4 electromagnetic compatibility;

(3) Supports multiple network backends: Enables rapid deployment and monitoring of proprietary charging networks;

(4) Strong compatibility: Compatible with all vehicle models meeting both new and old GB/T 27930 standards; compatible with LCD screens from major manufacturers; compatible with all electricity meters adhering to DL/T 645 and MODBUS protocols.


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