2kW On-board Charger Assembly

The AP1020 2kW Air-Cooled On-board Chargeris a compact, high-efficiency charging solution designed for various electric vehides.

Using fully digital control and high-performance SiC devices,the charger features intelligent operation, strong protection,and excellent system stability.  It employs advanced phase-shifted PWMsoft- switching technology, achieving peak efficiency above 94%.

The unit communicates with the vehicle's monitoring system via a CAN interface, allowing real-time parameter adjustment lt offers compre hensive protection against over-voltage,over-current, short- circuit, and overheating.

Built with a die-cast aluminum housing (IP67-rated) and automotive-grade components, the charger delivers high power density, lightweight design, and reliable performance across diverse EV charging applications.


Features of  2kW On-board Charger Assembly

  • Modular Design·Digital Control.Active PFC

  • High effeciency

  • CAN Communication

  • IP67 Rated

  • Comprehensive Protection

Multiple Application of 2kW On-board Charger Assembly

1. Electric Motorcycle

2. Electric Tricycle

3. Sightseeing Vehicle

4. Industrial Vehicle(Forklift)

5. Electric Tools (Lawn Mower)


Model Number

Vehicle power

suppply type

Vehicle on-board charger

Model number

AP1634

AP1638

AP1632

AP1635

AP1636

AP1637

Input Characteristic

Input Voltage Range

90VAC~265VAC

Input frequency range

46~65Hz

Starting Impule Current

≤10A

Input power factor

≥0.99 (@220Vin, Pomax,

Output Characteristic

Rated Output Power

2000W

Rated Output Voltage

24

60

80

108

144

360

Output Voltage Range

0~36

0~76

0~102

0~130

0~180

0~440

Output Current Range

0~50

0~35

0~25

0~18

0~14

0~6

Voltage/Current Regulation

±1% & ±5%

Output Response Time

≤5s

Typical Efficiency

≥94%

Protective Characteristic

Over and Under  Voltage Protection

Input over and under voltage shutdown can be self-recovery,output over andunder voltage shutdown can be self-recovery

Output Reverse Connection and Short Circuit

Protcetion Output


Output short circuit and reverse connection shutdown can beself-recovery

Over Temperature Protection

When the heat sink temperature is higher than 75°C, it will reduce the output

power. And it will disconnect the circuit when the temperature is higher than 95°C. It will restore the output when the charging temperature is lower

than 85°C

Enivromental Condition

Operating Ambient Temperature

-20°C~ +65°C

Relative humidity

5%~95%

Dust proof and waterproof

IP67

Cooling Method

Forced-Air Cooling

Communication Function

CAN network

Charging Function

Receive charging instructions to charge normally; No command charger is in standby state

Others

Operating Noise

≤60dB

Product size (mm)

149*291*113

Product Weight

≤4kg



AUPINS provides high performance Automotive Hard Silver Plating and Connectors for You.
AUPINS
E-mail:
rfq@aupins.com
Add:
No.55 Innovative platform, Shaohua Gongfang, Pingliang Dajie, Jianye District, Nanjing
CONTACT
AUPINS TECHNOLOGY is an independent innovative enterprise specializing in the development and production of electric connector products.